bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-class drive technology with particularly high power densities and absolutely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input side planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for powerful options such as hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. speed Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to manufacture. However, since only small profile coverage can be understood with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than various other bevel gear teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance, but are already more costly to manufacture than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also possible with this kind of gear tooth. Bevel gearing generates high axial and radial loads Bevel Planetary Gearbox during operation, which can only become absorbed at one part due to the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special interest should be paid to the assistance existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be noticed in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Lower torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of enhancing the geometrical accuracy of the gear the teeth profile with the group of experienced professionals. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are arranged 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Result rate is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft preserving the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from excellent quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The combination of ground gears and precision gear components ensures performance effectiveness and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as single, dual or 
triple stage design. This allows overall transmitting ratios from i = 3:1 to we = 512:1 to be recognized. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for almost all applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and clean running right through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: small size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and one or more planetary stages. The design of the compact gear units is based upon exact analyses using FEM methods, which means overall performance, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production occasions and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures optimum adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who have materials complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long provider existence, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready available sizes guarantee not only a big torque spectrum but also a product range that delivers you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a large number of particular requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Products, Mining, and Steel industries.
