Product Description

Aluminum precision CNC machining shaft locking collars 

   Muyang machinery is a manufacturer with the capability of comprehensive services of casting, forging and machining, committed to the production of customized parts. Since established in 2002 (former Miaosen Machinery Co., Ltd), we’ve been supplying to the global market for over 15 years, served industries include automotive, railway, gas and oil, medical machinery, construction machinery, gym equipment, etc.

Capability

CNC machining center –

MAX size: 600*1200*500mm

General tolerance: ±0.005mm

Machine qty: 6 sets     

CNC Milling –

MAX size: 1200*500mm

General tolerance: ±0.02mm

Machine qty: 12 sets        

CNC turning –

MAX size: φ0.5-φ800*1000mm

General tolerance: ±0.005mm

Machine qty: 35 sets       

Service:

CNC turning, CNC milling, CNC grinding, CNC lathe machining, CNC boring, CNC drilling, CNC tapping, surface treatment etc.

Material available

Stainless steel: SS201, SSS301, SS303, SS304, SS316, SS416, SS440C etc.

Steel: Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#

Brass/Bronze: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, C360, C260, C932

Copper: C11000, C12000, C36000

Aluminum: AL2017, AL2571, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075

Iron: A36, 45#, 1213, 1214, 1215

Others per customers’ requirements

Surface finish

Aluminum alloy: Clear anodized, color anodized, sand blast anodized, hard anodized, brushing, polishing, powder coated and painting

Brass/copper/steel: Nickel plating, chrome plating

Steel/Stainless steel: Zinc plating, oxide black, carburized, heat treatment, nitriding

Measuring tools

Micrometer, calipers, thread tools, high guage, trapezoidal thread plug gauge, sclerometer, dial indicator, projector

 

 

 

We promise our clients careful, safe and tight package for exporting!

Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box

Special packingcustom packaging + wooden box

FAQ:

1. Are you a manufacturer or trading company?
We’re a manufacturer with self-export rights. 

2. What’s your main business?
Our main business is custom metal parts processed by CNC machining, casting, forging etc., served industries including railway, automobile, construction machinery, gym equipment, water gas and oil.

3. Directly get to CONTACT or send your product drawing/inquiries to email, we will reply within 0.5 hour.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Brass Valve, Machinery, Gas and Oil etc.
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Original
Production Type: Mass Production
Machining Method: CNC Machining
Material: Steel, Brass, Alloy, Copper, Aluminum, Iron
Customization:
Available

|

Customized Request

shaft collar

What are the steps for retrofitting machinery with shaft collars for improved performance?

Retrofitting machinery with shaft collars can be a beneficial step to improve performance, enhance functionality, or address specific issues. Here are the general steps involved in retrofitting machinery with shaft collars:

  1. Assessment and Planning: Start by assessing the machinery and identifying the areas where shaft collars can be installed or upgraded to improve performance. Consider factors such as misalignment, slippage, vibration, or inadequate gripping of rotating shafts. Plan the retrofitting process by determining the number of collars required, their sizes, materials, and any additional components or modifications needed.
  2. Measurement and Shaft Preparation: Accurate measurement of the shaft diameter is crucial to ensure proper fitting of the collars. Use calipers or other measuring tools to determine the shaft diameter at the desired installation points. Clean the shaft surface and remove any debris or contaminants that may interfere with the collar installation. If necessary, smooth out any rough surfaces or burrs on the shaft to ensure a proper fit.
  3. Selection and Procurement: Select the appropriate shaft collars based on the specific requirements of your machinery. Consider factors such as shaft diameter, collar style (set screw, clamp, or other), material (steel, stainless steel, aluminum, plastic), and any special features required for improved performance. Procure the necessary shaft collars from a reliable supplier or manufacturer.
  4. Installation: Follow the manufacturer’s instructions for installing the shaft collars. Generally, the installation involves sliding the collar onto the shaft at the desired location and securing it in place. Set screw collars require tightening the set screws against the shaft to create a tight grip, while clamp-style collars may require tightening bolts or screws to achieve a secure fit. Ensure that the collars are properly aligned and seated on the shaft, and tighten the fasteners to the recommended torque specifications.
  5. Testing and Adjustment: After installing the shaft collars, conduct thorough testing to ensure their proper functionality and improved performance. Check for any signs of slippage, misalignment, or excessive vibration. If necessary, make adjustments to the collar position, tightness of the fasteners, or other factors to optimize the performance. Repeat the testing and adjustment process as needed until the desired performance improvements are achieved.
  6. Maintenance and Monitoring: Regularly inspect the shaft collars as part of your machinery maintenance routine. Check for signs of wear, corrosion, or any issues that may affect their performance. Lubricate the collars if required, following the manufacturer’s recommendations. Continuously monitor the performance of the retrofitted machinery to ensure that the shaft collars are functioning as intended and providing the desired improvements.

It is important to note that the specific steps and considerations for retrofitting machinery with shaft collars may vary depending on the type of machinery, the complexity of the retrofit, and other factors specific to your application. Consulting the machinery manufacturer’s guidelines, seeking expert advice, or involving professional technicians can help ensure a successful retrofitting process and optimal performance improvements.

shaft collar

Where can I purchase shaft collars with set screw or clamp-style designs?

If you are looking to purchase shaft collars with set screw or clamp-style designs, there are several options available to you. These types of shaft collars can be found in various industrial supply stores, online marketplaces, and directly from manufacturers. Here are some places where you can purchase shaft collars with set screw or clamp-style designs:

  • Industrial Supply Stores: Local industrial supply stores or distributors that specialize in mechanical components and equipment often carry a range of shaft collars. These stores may have a physical location where you can visit and browse their inventory. They typically have knowledgeable staff who can assist you in selecting the right collar design and size for your specific application.
  • Online Marketplaces: Online marketplaces, such as Amazon, eBay, or Alibaba, offer a wide selection of shaft collars with set screw or clamp-style designs. These platforms allow you to search for specific collar types, sizes, and materials, and compare prices and customer reviews. When purchasing from online marketplaces, it is important to verify the credibility and reputation of the sellers to ensure product quality and reliability.
  • Manufacturer Websites: Many manufacturers of shaft collars have their own websites where you can directly purchase their products. Visiting the websites of reputable collar manufacturers allows you to explore their product catalogs, specifications, and available collar designs. This can be particularly useful if you are looking for specific features, customization options, or require technical assistance from the manufacturer.
  • Online Industrial Suppliers: Online industrial suppliers or distributors specialize in providing a wide range of mechanical components and equipment. These suppliers often have extensive catalogs of shaft collars with various designs, including set screw and clamp-style options. They typically offer convenient online ordering and delivery options, making it easy to browse and purchase the collars you need.
  • Trade Shows and Exhibitions: Attending trade shows or exhibitions related to industrial components and equipment can provide an opportunity to connect with multiple suppliers and manufacturers in one place. These events often feature exhibits where you can interact directly with vendors, explore their product offerings, and discuss your specific requirements. Trade shows can be a valuable resource for finding and purchasing shaft collars with set screw or clamp-style designs.

When purchasing shaft collars, it is important to consider factors such as collar material, size range, load capacity, and any specific requirements of your application. Comparing prices, reading customer reviews, and ensuring the reliability of the seller or manufacturer can help you make an informed decision and obtain high-quality shaft collars that meet your needs.

shaft collar

What are the different types of shaft collars available in the market?

In the market, there are various types of shaft collars available, each designed to meet specific application requirements. Here are some commonly used types of shaft collars:

  • Set Screw Shaft Collars: Set screw shaft collars are the most common type and feature one or more set screws that tighten against the shaft to secure the collar in place. These collars have a simple design and are available in various materials such as steel, stainless steel, or aluminum. Set screw collars are easy to install and provide a reliable grip on the shaft.
  • Clamping Shaft Collars: Clamping shaft collars use a clamping mechanism, such as a split design with two halves and bolts, to tighten around the shaft. They provide a strong and secure grip and are often used in applications where frequent adjustments or repositioning of the collar is required. Clamping collars are available in different materials and can provide excellent holding power.
  • One-Piece Solid Shaft Collars: One-piece solid shaft collars are made from a single piece of material, typically metal, and have no moving parts. They are simple in design and provide a lightweight and compact solution for applications where space is limited. These collars are often used in light-duty applications or as a stop or spacer on a shaft.
  • Two-Piece Split Shaft Collars: Two-piece split shaft collars consist of two halves that can be assembled and tightened around the shaft using screws or bolts. This design allows for easy installation and removal without the need to slide the collar along the shaft. Two-piece split collars are commonly used in applications where the shaft cannot be easily disassembled or where frequent adjustments are required.
  • Threaded Shaft Collars: Threaded shaft collars have internal threads that allow them to be screwed onto a shaft. They provide a secure and adjustable grip when tightened against the shaft. Threaded collars are often used in applications where precise positioning or fine adjustment is needed.
  • Hinged Shaft Collars: Hinged shaft collars feature a hinge mechanism that allows for easy installation and removal without completely disassembling the collar. They are often used in applications where frequent access to the shaft is required or when the collar needs to be quickly repositioned or replaced.
  • Flanged Shaft Collars: Flanged shaft collars have an extended flange on one side, which provides additional support and acts as a stopping point for other components. The flange helps prevent axial movement of the collar and provides a reference surface for locating or positioning other elements, such as bearings, gears, or pulleys.
  • Specialty Shaft Collars: In addition to the standard types mentioned above, there are specialized shaft collars designed for specific applications. These include torque-limiting collars, indexing collars, quick-release collars, and shaft collars with integrated components such as gears or pulleys. These specialty collars cater to specific needs and offer unique features to enhance functionality or simplify assembly.

The choice of shaft collar type depends on factors such as the application requirements, shaft size, load capacity, ease of installation, and adjustability. It’s important to select the appropriate type of shaft collar that best suits your specific application to ensure proper functionality and secure shaft positioning within the mechanical system.

China Good quality Aluminum Precision CNC Machining Shaft Locking Collars   wholesaler China Good quality Aluminum Precision CNC Machining Shaft Locking Collars   wholesaler
editor by Dream 2024-05-02