high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high degrees of reliability and uptime
precise individual elements ensure high efficiency
prolonged service life through minimal wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to round off the merchandise portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these compact designed, high transmitting precision gear boxes are used especially to meet the highest demands for stiffness, overall performance and efficiency. In addition to the constantly extended standard range, these cycloidal precision equipment boxes can be adapted to consumer requirements upon request.
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged as all get-out
The entire Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power is the most reliable reducer in the commercial marketplace, and it is a perfect match for applications in large industry such as oil & gas, principal and secondary steel processing, commercial food production, metal reducing and forming machinery, wastewater treatment, extrusion products, among others.
Cycloidal advantages over various other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that use cycloidal gearing technology deliver the most robust solution in the many compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a couple of inner pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile rather than the more traditional involute tooth profile, which cycloidal gearbox removes shear forces at any stage of contact. This style introduces compression forces, rather than those shear forces that could can be found with an involute equipment mesh. That provides a number of efficiency benefits such as high shock load capacity (>500% of ranking), minimal friction and use, lower mechanical service factors, among numerous others. The cycloidal style also has a large output shaft bearing span, which gives exceptional overhung load features without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture proven, the green shaft may be the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk is certainly targeted at a stationary outer band, represented in the animation by the outer band of grey segments. Its movement is used in the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the opposite direction to the input shaft. Because the person parts are well-appropriate to 3D printing, this opens the door to easily prototyping customized designs and gearing ratios.