Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive option to impress you with its high level of performance and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP to you. These can be implemented separately in the modular system. In this way, they offer you an enormous range of sizes, gear ratios and engine sizes.
However, their greatest power is certainly their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly even hear.
The overall concept also offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear devices. This is one way you save extra energy in the procedure of your systems and are able to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your person requirements – with a wide variety of AC motors. In addition, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits provided by this combination of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you are already saving time and money with this selection and task planning. It is because our modular system enables a multitude of combination options for gear devices and motors. You can as a result reduce operating costs, count on an extended service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional toughness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear models are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Due to their outstanding performance, these drives can be utilized in every commercial sector and tailored to person torque and swiftness requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with special lubricants, optimized shape, this powerful motor achieves high degrees of effectiveness and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are used as standard.
The low contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and ground worm gears: Provides higher efficiencies and higher torque capacity in helical worm gear motor smaller sizes.
Multiple Input Options: Essential gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges offer a wide range of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Continues contaminants and water away.
Worldwide Motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors arranged new criteria for reliability, effectiveness and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration at this point and a really future proof solution. The EP gear motor offers total versatility in mounting choices includes shaft, base, face, and flange solutions. The motor terminal box can be mounted in option positions rotated in 90º steps around the electric motor frame providing for unparalleled integration options.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a true total answer for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is definitely dirt tight and hose proof,and can be utilized outdoors or in wet and dusty environments without the use of additional enclosures. Full rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique combination of optimized worm wheel material with unique lubricants and optimized shape, this powerful geared motor achieves high levels of efficiency and torque. The reduced contour design makes it ideal for implementing applications electronic.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The usage of state of the artwork helical and worm gear combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All units adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced option for the standard duties anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC motor are directly flange mounted, the pinion is on the motor shaft. This integrated compact design can be an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision ground. The worm tires are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, along with adjustable backlash designs are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are produced from top quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG
