Custom Pulleys
Ever-power gets the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are in a position to produce it no matter what size, materials or fine detail required. Furthermore to aid with your projects Ever-power can produce a prototype in addition to any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your personal pulley model using our customized 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard metal for all share pulleys and most custom pulleys. However, there are a variety of other materials and finished such as steel or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your custom pulleys with the fastest turnaround amount of time in the industry. View our Materials and Finishes
We provide pulleys in various diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, aluminum, and brass.
We provide assistance through the design phase 
of client orders, to help our customers have the most affordable and efficient pulley or sheave design.
We utilize the latest inspection devices that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Custom parts mean a complete host of issues that the majority of producers can’t afford; things such as unique tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a lot of companies, creating customized parts is handled in specifically this way. At Torque Transmissions, nevertheless, we have a different method of handling custom parts that makes better feeling for our business and for our customers businesses.
At Torque Transmitting we use a PULL production procedure. Pull-through production is seen as a smaller batches, quick responses to consumer demands, and smooth item flow. This type of creation is an example of lean production and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which results in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it movements through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization since the products are made if they are ordered. This enables us to provide products which will meet a customer’s requirements, instead of offering standard products that may not meet up with the needs of a customer or do the job 100%.