Product Description
High precision LPG gas cylinder / gas bottle MIG circumferential seam welding machine / welding lathe
—— Product Description
We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
| Comparision between MIG and SAW welding for LPG gas cylinder | ||
| 2000 pcs cylinders/8 Hours | ||
| Description | MIG welding | Saw welding |
| Capacity | 360 pcs/8hrs/set | 240 pcs/8hrs/set |
| No.Of welding machines | 6 | 8 |
| No.Of welders | 3 | 39 |
| No.Of welding pass | One path | Two paths |
| Power consumption | MIG saves 40% than SAW | |
| Wire consumption | MIG saves 40% than SAW | |
| Auto laser & video tracing device | MIG welder has auto laser & video tracing device, SAW welder does not | |
—— Machine Configuration
Consider different requirements, we prompt 2 machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.
Full autoamtic welding line feature
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
PART A:Template full automatic welding line layout
PART B:Full automatic welding line detailed introduction
[Full auto socket welding]
This machine is used for upper cap socket welding and edge welding part polishing.Equip with CZPT YD-350GL4 welder 1 set, water cooling welding CZPT 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.
Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.
[Full auto handle welding]
This machine is used for upper cap hadnle welding.Equip with 3 sets welding torch, 3 welders finish at 1 time.Equip with CZPT YD-350GL4 welders 3 sets, welding CZPT 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.
Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.
[Full auto base ring welding]
This machine is used for lower cap bottom base welding, equip with 3 welding torch, 6 welders could be finished at 2 times.Equip with CZPT YD-350GL4 welder 3 sets, welding CZPT 3 piece.Main shaft motor 0.4KW, with the grating security protection.
Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.
[Full auto single head circumference welding]
This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts CZPT 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding CZPT circularly.
Semi auto welding machine feature
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
PART A:Template semi auto welding machine layout
PART B:Semi auto welding machine detailed introduction
| Semi-auto handle&base ring welding machine | Semi-auto socket welding machine |
| Motor power: 0.75KW | Motor power: 0.75KW |
| Air pressure: 0.4-0.8 MPa | Air pressure: 0.4-0.8 MPa |
| Welding CZPT adjusting range: | Welding CZPT adjusting range: |
| X: 0-100mm | X: 0-100mm |
| Y: 0-50mm | Y: 0-50mm |
| Welding CZPT angle adjusting range: ±45° | Welding CZPT angle adjusting range: ±45° |
| Speed: 60S/pcs | Speed: 60S/pcs |
| Machine weight: 600KG | Machine weight: 600KG |
| Machine dimension: 900x500x2150mm | Machine dimension: 900x500x2150mm |
——After Sale Service
Timely & Satisfied oversea installation service
We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.
—— Our Factory Site
Our strong machining ability
Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.
Additionally, with strong manufacuting ability, we can delivery every order on time.
—— Company Introduction
HangZhou Longterm Machinery Technologies Co.,Ltd
HangZhou Longterm Machinery Technologies Co.,Ltd is the professional manufacturer of auto-welding equipment (MIG, TIG, MAG, PAW) and automatic welding system integration, as well as related equipment.Due to highly automatic, simple operation, welding strength and service life with the same stainless steel and plate, is widely used in aerospace, chemical industry, machinery, pressure vessels, fire extinguishers, water heater, enamel water tank, stainless steel products and other industries.
—— FAQ
In order to recommend you the proper machine, we’d like to get the below from you:
– What’s the cylinder size you want to produce?
– It’s better to provide the cylinder drawing.
– What’s the daily capacity you want to attain?
| Cooling Way: | Water Cooling |
|---|---|
| Shielding Gas: | Argon Gas Mixture |
| Control: | Automatic |
| Frequency Range: | Other |
| Electric Current: | Other |
| Product Name: | Auto Circumferential Welding Machine |
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
A shaft collar is a simple machine component that is an integral part of many power transmission applications. It is most commonly found in motors and gearboxes and serves as a mechanical stop, locating component, and bearing face. Its easy installation and quick assembly make it an ideal component for a variety of applications.
Clamp-style shaft collars
Clamp-style shaft collars are fasteners that fit over shafts. They can be made of aluminum, steel, or titanium. Stainless steel collars are available in corrosion-resistant finishes to prevent galling. Engineered plastics are also available. Black oxide finishes improve corrosion resistance and provide a smooth surface for screw installation.
The holding power of Clamp-style shaft collars depends on the shaft’s bore size and concentricity, which are important factors in many applications. The fastening hardware is also important, as it can affect torque transmission. For example, forged screws are superior to broached screws in a number of ways, including reduced risk of reaming out. In addition, the material of the collar must be strong enough to withstand the torque required by the screw.
Shaft collars are complicated components. Their performance can determine the efficiency of an application. The design process is complex, and many factors are considered. Considerations include shaft geometry, bore size, and style. Shaft collar manufacturers will provide performance information on their website. If you are not satisfied with the information provided, you can contact the manufacturer.
Clamp-style shaft collars are made from high-quality materials. The metal used to produce them is lead-free and stainless, which resist corrosion. Moreover, these shaft collars have a high holding power, so they won’t mar your shaft and ensure proper alignment. These collars can be found in a variety of bore sizes, from 1/8″ to six inches.
Clamp-style shaft collars are available in lead-free steel, 303 and 316 stainless steel, and aluminum. They are available in a one-piece clamp or a two-piece clamp style. They are made of high-grade steel and are machined to a burr-free surface.
Clamp-style shaft collars have two-piece clamps that can be easily disassembled and installed in their proper position. Two-piece clamps are stronger than one-piece collars because all of the clamping force goes directly into the clamping shaft. Two-screw clamps have two and four-screws, and can also be wrench-tightened.
Set screw collars were one of the first shaft collars to be mass-produced. They were often used on line shafting in early manufacturing mills. While they can work well for simple shaft positioning, they’re not the most reliable option for complicated applications. Furthermore, set screws can cause damage to the shaft, making it difficult to reposition the collar or adjust its angle. For this reason, small flats are usually added to the shaft at set screw locations.
Set-screw shaft collars
Set-screw shaft collars are used to secure a shaft to a screw. They are available in several sizes and materials. Typical types include the solid, quick-release, split, and threaded styles. They come in an assortment of sizes and materials, including aluminum, zinc plated steel, and black oxide steel. Most are available in stock and are available in various sizes.
These collars come in many sizes and are ideal for use with standard round shafts. They are easy to install and disassemble and feature a high clamping power. They are also available in custom designs and materials. Set-screw shaft collars are available for use in various industries.
The company manufactures a variety of collars, including steel, zinc plated steel, and stainless steel. They also offer custom and adjustable collars. These collars are used in a variety of industries, including the food, chemical, pulp and paper, and wood industries. They are available with a variety of screw threads.
The screw and shaft material relationship must be compatible to ensure a secure fit. In addition, the shaft material should be softer than the screw material. For this reason, set-screw shaft collars are most effective when the shaft is made from softer material. Some setscrew shaft collars feature forged socket set screws to increase their holding power and torque capacity. Additionally, forged stainless steel set screws also increase their performance and hardness.
Shaft collars can be used on machines and transmission applications. They can be adjusted with a set screw or grub screw. In addition to setting the collar into place, a screw driver can also be used to adjust the grip on the collar. This type of shaft collar is often used in manufacturing applications.
Clamp-type collars are another type of shaft collars. These types allow the shaft to rotate and are used for mounting sensors and fixtures. These collars can be found in one-piece or two-piece styles. They can also be used in harsh environments.
Single split shaft collars
Single split shaft collars are used in many applications to protect the shaft from wear and tear. They are easy to install and disassemble, reducing downtime and labor costs. These collars utilize full seating torque of the set screws to apply equal force distribution around the shaft’s circumference, providing stronger holding power.
These shaft collars are available in a variety of materials. They are typically made from different types of steel, including stainless, alloyed steel, nylon, and aluminum. Some are even available in custom sizes. In addition to standard sizes, single split shaft collars also come in a variety of finishes, including black oxide and chrome.
Single split shaft collars come in metric and imperial sizes. They can be made of various materials, including zinc and lead-free steel. These collars are available with a black oxide finish for extra corrosion resistance. They are also available in 303 and 316 stainless steel. They can also be made from engineered plastics.
Single split shaft collars are the most popular style of shaft collars. They are easy to install and disassemble. They provide a tight fit and superior holding power over solid shaft collars. They are also easier to replace and can be used on a variety of shafts. In addition, single split shaft collars are easy to remove and adjust.
Single split shaft collars are available in a variety of bore sizes. They can fit shaft diameters from 1/8″ to four fifteen/16″. Ideally, the material used should be softer than the set screw. You can also choose between non-plated and chrome-plated collars. These collars are available in metric or imperial measurements.
Single split shaft collars are one-piece or two-piece designs. Single-piece shaft collars feature one screw and two-piece collars have two. They are easier to install than single-piece shaft collars and are suitable for lighter duty applications. Single split shaft collars are available in a variety of threaded bore sizes.
Single split shaft collars have a wide range of uses in industrial settings. They can secure bearings on shafts or locate components in motor assemblies. They can also function as mechanical stops. RS PRO offers a wide selection of shaft collars that meet and exceed industry standards.
editor by CX 2023-11-25