Product Description
Products Description
|
material available |
stainless steel, brass, copper, aluminum, carbon steel, alloy steel etc. |
||
|
surface treatment |
polishing,plating,electrophoresis,anodizing or as your request |
||
|
applications |
automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment, daily living equipment etc. |
||
|
our features |
a company with industry and trade integration | ||
|
tolerance |
± 0.01mm |
||
|
quality control |
100% inspection before shipment |
||
|
packaging |
polybag + carton box + pallet, or as per customers’ requirement |
||
|
lead time |
3-7 days for sample, and 30 days for mass production generally. |
||
|
testing equipment |
projecting apparatus, salt spray test, durometer, and coating thickness tester |
||
|
our service |
1.Stamping parts |
||
Custom CNC Machining Anodized Oxide Aluminium Quick Locking Shaft Set Screw
Shaft Collar
Company Profile
Our company was founded in October, 2000, specializing in the production of cnc milling auto lathe, stamping parts,
springs, shafts, screws, and other metal parts. Our main products modes are designing and proofing based on customers’
drawings or samples.
Product packaging
Certificate
Our Advantages
1.Provide OEM/ODM service and assembling service,since 2000
2.Social responsibility audit passed
3.One-stop purchasing service:Stamping parts,CNC milling parts,CNC turning parts,auto lathe parts,Springs,Shafts,fastener etc.
4.With professional engineers team can help you for projects research and development(R&D). Meanwhile we can suggest
the most suitable material and manufacturing progresses for your products to save the cost and ensure the quality and usage.
5.Product certification:RoHS,HE report available
6.Management certification:ISO/9001:2008 and TS16949 Passed
Recommend Products
FAQ
1.Q: Are you a manufacture or trading company?
A: We are a China Enterprises which has 16year-manufacturer in hardware products.
2.Q: Do you provide ODM/OEM service?
A: OEM / ODM is welcome, We got a professional and creative R&D team, and customized colors are optional. From the concept to finished goods, we do all ( design, prototype reviewing, tooling and production ) in the factory.
3.Q: Where is your factory located? How can I visit it?
A: Our factory is located in HangZhou, ZheJiang , HangZhou is the Closest city from HangZhou and HangZhou, hongkong. 1 hour from HangZhou and HangZhou by car. 1.5 hours flight from Hong Kong ( 1 hour by car+0.5 hour by boat ).
4.Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
5.Q: How can I get the sample? What’s the lead time?
A: Normally will be send in 7days. If need to open new Model, need another 10-15days more.
6.Q: What’s the lead time for mass production?
A: 20-25days after down payment confirmed, can be negotiable.
7.Q: If you make poor quality goods, will you refund our fund?
A: As a matter of fact, we wont take a chance to do poor quality products. Meanwhile, we manufacture goods quality products until your satisfaction.
8.Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock, or it is 15-30days if the goods are not in stock, it is according to quantity.
9.Q: Do you provide samples? is it free or extra?
A: Yes, we can provide samples, but need few samples charge, we need custom to do.
10.Q: What is your terms of payment?
A: Payment=1000 USD, 30% deposite, balance before delivery, 70% balance pay before delivery.
11.Q: How to order?
(1) You send us drawing or sample;
(2) We carry through project assessment;
(3) We give you a design;
(4) You think the design is ok;
(5) We make the sample and send it to you;
(6) You think the sample is good then place an order and pay us 30% deposite;
(7) We start to make the product;
(8) When the goods is done, we deliver it to HangZhou Xihu (West Lake) Dis.;
(9) You pay us the balance after you see the B/L Copy;
(10) The whole order is done, thank you!!!
How to contact us?
Send your inquiry Details in the Below, Click “Send” Now……
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Polishing, Anodize, Chrome Plating, Zinc Plating |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Steel, Brass, Copper, Aluminum, Iron |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the steps for retrofitting machinery with shaft collars for improved performance?
Retrofitting machinery with shaft collars can be a beneficial step to improve performance, enhance functionality, or address specific issues. Here are the general steps involved in retrofitting machinery with shaft collars:
- Assessment and Planning: Start by assessing the machinery and identifying the areas where shaft collars can be installed or upgraded to improve performance. Consider factors such as misalignment, slippage, vibration, or inadequate gripping of rotating shafts. Plan the retrofitting process by determining the number of collars required, their sizes, materials, and any additional components or modifications needed.
- Measurement and Shaft Preparation: Accurate measurement of the shaft diameter is crucial to ensure proper fitting of the collars. Use calipers or other measuring tools to determine the shaft diameter at the desired installation points. Clean the shaft surface and remove any debris or contaminants that may interfere with the collar installation. If necessary, smooth out any rough surfaces or burrs on the shaft to ensure a proper fit.
- Selection and Procurement: Select the appropriate shaft collars based on the specific requirements of your machinery. Consider factors such as shaft diameter, collar style (set screw, clamp, or other), material (steel, stainless steel, aluminum, plastic), and any special features required for improved performance. Procure the necessary shaft collars from a reliable supplier or manufacturer.
- Installation: Follow the manufacturer’s instructions for installing the shaft collars. Generally, the installation involves sliding the collar onto the shaft at the desired location and securing it in place. Set screw collars require tightening the set screws against the shaft to create a tight grip, while clamp-style collars may require tightening bolts or screws to achieve a secure fit. Ensure that the collars are properly aligned and seated on the shaft, and tighten the fasteners to the recommended torque specifications.
- Testing and Adjustment: After installing the shaft collars, conduct thorough testing to ensure their proper functionality and improved performance. Check for any signs of slippage, misalignment, or excessive vibration. If necessary, make adjustments to the collar position, tightness of the fasteners, or other factors to optimize the performance. Repeat the testing and adjustment process as needed until the desired performance improvements are achieved.
- Maintenance and Monitoring: Regularly inspect the shaft collars as part of your machinery maintenance routine. Check for signs of wear, corrosion, or any issues that may affect their performance. Lubricate the collars if required, following the manufacturer’s recommendations. Continuously monitor the performance of the retrofitted machinery to ensure that the shaft collars are functioning as intended and providing the desired improvements.
It is important to note that the specific steps and considerations for retrofitting machinery with shaft collars may vary depending on the type of machinery, the complexity of the retrofit, and other factors specific to your application. Consulting the machinery manufacturer’s guidelines, seeking expert advice, or involving professional technicians can help ensure a successful retrofitting process and optimal performance improvements.
Are there specific shaft collars designed for use in high-speed applications?
Yes, there are specific shaft collars designed for use in high-speed applications. High-speed applications require shaft collars that can withstand the rotational forces and vibrations associated with high speeds while maintaining secure and reliable shaft connections. Here are some considerations and features of shaft collars designed for high-speed applications:
- Balanced Design: Shaft collars designed for high-speed applications are often engineered with a balanced design to minimize the potential for imbalance and vibration at high rotational speeds. This helps ensure smooth operation and reduces the risk of damage to the collar, shaft, or associated components.
- High-Quality Materials: High-speed shaft collars are typically made from high-quality materials that offer excellent strength, durability, and resistance to wear. Common materials used include steel, stainless steel, or other alloys known for their mechanical properties and ability to withstand high-speed conditions.
- Precision Machining: To maintain the necessary balance and minimize potential runout, high-speed shaft collars undergo precise machining processes. This ensures that the collar has consistent dimensions, smooth surfaces, and accurate alignment for optimal performance at high speeds.
- Secure Clamping Mechanism: High-speed shaft collars often incorporate advanced clamping mechanisms to provide a secure and reliable grip on the shaft. These mechanisms, such as precision-machined set screws, high-strength clamping levers, or quick-release clamping systems, help prevent slippage or movement of the collar on the shaft during high-speed operation.
- Specialized Coatings or Treatments: Some high-speed shaft collars may feature specialized coatings or treatments to enhance their performance. For example, certain collars may have coatings that reduce friction or improve wear resistance, while others may undergo heat treatments or surface hardening processes to increase their strength and durability under high-speed conditions.
- Compliance with Standards: In some industries or applications, specific standards or regulations may exist for high-speed rotating equipment. Shaft collars designed for such applications may be manufactured to comply with these standards, ensuring that they meet the necessary performance and safety requirements for high-speed operation.
When selecting shaft collars for high-speed applications, it is important to consider factors such as the required speed range, load capacity, environmental conditions, and any specific industry or application standards. Consulting with manufacturers or industry experts can provide valuable guidance in choosing the most suitable shaft collars that meet the demands of your high-speed application.
What are the key features to consider when selecting shaft collars for specific machinery?
When selecting shaft collars for specific machinery, there are several key features to consider. These features help ensure that the chosen shaft collars are compatible with the machinery and can perform effectively in the intended application. Here are the key features to consider:
- Shaft Size and Material: The first consideration is the size and material of the shaft. Shaft collars are available in various sizes to accommodate different shaft diameters. It is crucial to accurately measure the shaft diameter and choose a collar that matches it. Additionally, consider the material of the shaft, such as steel, stainless steel, or aluminum, and select a collar material that is compatible with it to prevent galvanic corrosion or other compatibility issues.
- Collar Material: Shaft collars are available in different materials, including steel, stainless steel, aluminum, and plastic. The choice of collar material depends on factors such as the application environment, load requirements, and desired durability. For example, stainless steel collars are often preferred for corrosive or high-temperature environments, while plastic collars may be suitable for lighter-duty applications or situations where avoiding marring or scratching the shaft is important.
- Collar Type: Consider the type of collar that best suits the specific machinery and application. The common collar types include set screw collars, clamping collars, one-piece solid collars, two-piece split collars, threaded collars, hinged collars, flanged collars, and specialty collars. The choice depends on factors such as ease of installation, adjustability, space limitations, and the need for specific features like indexing, quick release, or torque limiting.
- Load Capacity: Evaluate the load capacity requirements of the machinery. The shaft collars should be capable of withstanding the expected loads and forces without deformation or failure. Consider factors such as the torque, axial force, and radial force that the collar will experience in the application and choose a collar with an appropriate load rating to ensure reliable and safe operation.
- Operating Conditions: Take into account the operating conditions in which the machinery operates. This includes factors such as temperature, humidity, vibration, and exposure to chemicals or contaminants. Ensure that the chosen shaft collars are designed to withstand these conditions and have appropriate corrosion resistance, temperature tolerance, and environmental sealing if needed.
- Installation and Adjustment: Consider the ease of installation and adjustment of the shaft collars. Some collars, such as set screw collars, are relatively easy to install and require minimal tools. Others, like clamping collars, may require more complex assembly or adjustment procedures. Choose a collar that aligns with the available installation and adjustment methods in your machinery and suits the desired level of convenience or precision.
- Compatibility with Other Components: Assess the compatibility of the shaft collars with other components in the machinery, such as bearings, gears, pulleys, or couplings. Ensure that the collar design and dimensions allow for proper alignment, clearance, and interaction with these components. Consider any specific requirements or constraints imposed by the machinery design or the need to interface with existing components.
- Cost and Availability: Finally, consider the cost and availability of the chosen shaft collars. Compare prices from different suppliers or manufacturers to ensure that the collars offer good value for money. Additionally, assess the availability of the collars from reliable sources to avoid delays or difficulties in obtaining replacements or additional collars when needed.
By carefully considering these key features, you can select shaft collars that are well-suited for the specific machinery, ensuring proper functionality, reliable performance, and compatibility with the application requirements.
editor by CX 2023-12-26