Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
| Product Name | Shaft collar |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
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Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
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Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
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CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
>>HangZhou Jingbang Technology Co., Ltd<<
HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.
The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.
Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.
Our advantages:
1, A medium-sized company with 40 employees, Able to handle large or small orders
2, We focus on our industry for 11 years.
3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.
4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.
5, More than 400 customers and about $5 million turnover a year.
We sincerely hope that our cooperation will bring you greater value!
FAQ
| 1, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, Shaft collar delivery time? |
| For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide Shaft collar sample? |
| Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
| Standard Or Nonstandard: | Standard or Customized |
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| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample On request
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the steps for retrofitting machinery with shaft collars for improved performance?
Retrofitting machinery with shaft collars can be a beneficial step to improve performance, enhance functionality, or address specific issues. Here are the general steps involved in retrofitting machinery with shaft collars:
- Assessment and Planning: Start by assessing the machinery and identifying the areas where shaft collars can be installed or upgraded to improve performance. Consider factors such as misalignment, slippage, vibration, or inadequate gripping of rotating shafts. Plan the retrofitting process by determining the number of collars required, their sizes, materials, and any additional components or modifications needed.
- Measurement and Shaft Preparation: Accurate measurement of the shaft diameter is crucial to ensure proper fitting of the collars. Use calipers or other measuring tools to determine the shaft diameter at the desired installation points. Clean the shaft surface and remove any debris or contaminants that may interfere with the collar installation. If necessary, smooth out any rough surfaces or burrs on the shaft to ensure a proper fit.
- Selection and Procurement: Select the appropriate shaft collars based on the specific requirements of your machinery. Consider factors such as shaft diameter, collar style (set screw, clamp, or other), material (steel, stainless steel, aluminum, plastic), and any special features required for improved performance. Procure the necessary shaft collars from a reliable supplier or manufacturer.
- Installation: Follow the manufacturer’s instructions for installing the shaft collars. Generally, the installation involves sliding the collar onto the shaft at the desired location and securing it in place. Set screw collars require tightening the set screws against the shaft to create a tight grip, while clamp-style collars may require tightening bolts or screws to achieve a secure fit. Ensure that the collars are properly aligned and seated on the shaft, and tighten the fasteners to the recommended torque specifications.
- Testing and Adjustment: After installing the shaft collars, conduct thorough testing to ensure their proper functionality and improved performance. Check for any signs of slippage, misalignment, or excessive vibration. If necessary, make adjustments to the collar position, tightness of the fasteners, or other factors to optimize the performance. Repeat the testing and adjustment process as needed until the desired performance improvements are achieved.
- Maintenance and Monitoring: Regularly inspect the shaft collars as part of your machinery maintenance routine. Check for signs of wear, corrosion, or any issues that may affect their performance. Lubricate the collars if required, following the manufacturer’s recommendations. Continuously monitor the performance of the retrofitted machinery to ensure that the shaft collars are functioning as intended and providing the desired improvements.
It is important to note that the specific steps and considerations for retrofitting machinery with shaft collars may vary depending on the type of machinery, the complexity of the retrofit, and other factors specific to your application. Consulting the machinery manufacturer’s guidelines, seeking expert advice, or involving professional technicians can help ensure a successful retrofitting process and optimal performance improvements.
Can I find guidelines on lubricating and maintaining shaft collars for optimal performance?
Yes, guidelines on lubricating and maintaining shaft collars for optimal performance can be found. Proper lubrication and maintenance are essential for ensuring the smooth operation and longevity of shaft collars. Here are some common sources where you can find guidelines on lubricating and maintaining shaft collars:
- Manufacturer Websites: Many shaft collar manufacturers provide guidelines or recommendations for lubrication and maintenance on their websites. These guidelines may include information on the type of lubricant to use, the frequency of lubrication, and specific maintenance procedures. Visiting the websites of specific collar manufacturers and exploring their resources section or product documentation can help you find the lubrication and maintenance guidelines you need.
- Product Manuals or Documentation: When purchasing shaft collars, they often come with product manuals or documentation that include instructions for lubrication and maintenance. These manuals may provide step-by-step procedures, recommended lubricants, and maintenance schedules. Referencing the manuals or documentation that accompany your specific collar model can provide valuable guidance on how to properly lubricate and maintain your shaft collars.
- Industrial Machinery Handbooks: Handbooks or reference books related to industrial machinery or mechanical components often include sections on lubrication and maintenance practices. These resources can provide general guidelines and best practices for maintaining various types of mechanical components, including shaft collars. Checking reputable handbooks or reference books in the field of mechanical engineering can offer insights into lubrication techniques and maintenance procedures for optimal performance.
- Online Forums and Communities: Engaging with online industrial forums, discussion boards, or communities dedicated to mechanical components can provide access to valuable insights and experiences shared by professionals and experienced users. By posting inquiries about lubrication and maintenance techniques for shaft collars, you can gather practical advice, tips, and recommendations from individuals who have hands-on experience in the field.
- Consulting with Engineers or Experts: If you have access to engineers or experts in mechanical engineering or industrial equipment, they can provide personalized guidelines for lubricating and maintaining shaft collars based on your specific application and operating conditions. These professionals can consider factors such as the type of collar, the environment in which it operates, and any specific requirements you may have. They can offer insights and recommendations tailored to your needs.
When following lubrication and maintenance guidelines for shaft collars, it is important to adhere to the manufacturer’s recommendations and consider the specific characteristics of your operating environment. Proper lubrication techniques and regular maintenance can significantly contribute to the optimal performance and longevity of your shaft collars.
Are there tutorials on the proper installation of shaft collars?
Yes, there are tutorials available that provide guidance on the proper installation of shaft collars. These tutorials can be helpful for individuals who are unfamiliar with the installation process or want to ensure that they are installing the collars correctly. Here are some common sources where you can find tutorials on the installation of shaft collars:
- Manufacturer Websites: Many manufacturers of shaft collars provide detailed installation instructions on their websites. These instructions may include step-by-step guides, diagrams, or videos that demonstrate the proper installation techniques. Visiting the websites of specific collar manufacturers and exploring their resources section or product documentation can help you find the installation tutorials you need.
- Online Industrial Communities and Forums: Industrial communities and forums dedicated to mechanical components or equipment often have discussions or threads related to the installation of shaft collars. Participating in these communities and posting inquiries about installation techniques can help you connect with professionals or experienced users who can provide guidance or share their knowledge.
- Video Sharing Platforms: Platforms like YouTube or Vimeo host a wide range of instructional videos, including tutorials on the installation of various mechanical components. Searching for “shaft collar installation tutorial” or similar keywords on these platforms can yield helpful videos that visually demonstrate the proper installation techniques. Watching these videos can provide a clear understanding of the installation process and any specific considerations to keep in mind.
- Trade Publications and Magazines: Trade publications or magazines related to mechanical engineering, industrial equipment, or power transmission may feature articles or guides on the installation of shaft collars. These resources often provide detailed explanations, tips, and best practices for proper installation. Checking these publications or their online platforms can give you access to written tutorials or expert insights.
- Online Documentation and Manuals: Some manufacturers or suppliers provide downloadable documentation or manuals for their shaft collars. These documents may include installation instructions along with other technical information. Searching for the specific collar model or brand, followed by keywords like “installation instructions” or “user manual,” can help you find relevant documentation that covers the installation process.
When using tutorials for shaft collar installation, it is important to ensure that the information is sourced from reputable and reliable sources. Follow the provided instructions carefully, and if in doubt, consult with professionals or seek guidance from the manufacturer. Proper installation of shaft collars is crucial for their effectiveness, reliability, and the overall performance of the machinery.
editor by CX 2023-11-06