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Using miniature gears, Ever-Power offers designed and built exclusive, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and created to meet your specific specifications.
E mail us for the mini gearbox the application requires, or demand a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Quickness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, swiftness reducers, gear drives, and gearmotors. All conditions can be used more or less interchangeably. Please note that the links for our little gear drives include details on the full range of body sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are app rated for the the best possible balance of overall performance and cost. Torque could be balanced to meet your RPM and operating life requirements. Light-weight with low backlash efficiency (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the casing; output can be a keyed bore. Standard single- and double-end shafts are available and given keys and retainer rings. An array of gear ratios and insight sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They offer two insight shafts on opposing sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high efficiency performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior performance in a wide variety applications and are built with small footprints, making them perfect for procedures where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and feature rugged building for challenging power transfer operations. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet your unique specifications. We can produce customized micro gearboxes in virtually any configuration your application requires, with output torque amounts as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that delivers the performance you need. Request a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive crucial and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. In . and metric precision surface shafts can be found from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is among the crucial strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional strength and wear resistance. Electric motor and gearbox are designed as one single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we are able to select a wide selection of standard customizations to meet the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special real estate such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our product range with more than 1000 different standard gearboxes is probably a good begin to have the ability to deliver a product that stands out on your side.
Compact gearboxes are high-Compact Worm Gearbox Quality gearboxes for standard drives. The electric electric motor is included with the gearbox into a single device (the first equipment is on the electric motor shaft). Individual gearboxes for link with conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our specialists will be happy to help you create your selection. We will be happy to send out you documentation or design a suitable set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in style, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix position is typically comparatively bigger) and its own body is generally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key elements for low backlash, smoothly running and highly powerful drive systems.
Our high-performance gear products are built to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and permit diverse mounting positions and applications, producing them much popular in the industry. Because of this our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller gears with exceptional power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing play required for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to be minimized.
Double chamber shaft seals produced by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore input shaft and electric motor flange, and double decrease mixture units for slow acceleration applications. Using cast iron housings, top quality bronze alloy worm tires and long life bearings, reliability and performance are the key features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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