Ever-power manufactures conveyor chain sprockets in several styles. Included in these are conveyor chain sprockets produced as plate wheels or with normal or split hubs fitted on one or both sides. Ever-power conveyor chain wheels can be manufactured in a number of special components with hardened the teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology that have brought greater safety and efficiency. However, alter in this field hasn’t always been necessarily for the better.
One innovation is the introduction of sprockets with an even number of teeth. It had been thought that would offer clients a greater choice when designing chain conveyor systems. However, sprockets with an even number of teeth are not recommended by experienced technical engineers.
If a sprocket comes with an even amount of teeth, the same tooth will be involved by the same rollers on each rotation, leading to uneven wear and decreased provider life. An identical result will take place if the number of teeth in the smaller sprocket is certainly a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd amount of teeth, nevertheless, will offer you at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are ideal for saving upon space and have a longer wear life than standard sprockets. Suitable for long pitch chain, double pitch sprockets have more teeth when compared to a standard sprocket of the same pitch circle diameter and distribute put on evenly across the the teeth. If your conveyor chain is compatible, dual pitch sprockets are definitely worth considering.
A lot of today’s conveyors include electronic load monitoring in the control program. While this is a useful safety feature, technical engineers recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is usually ideal where there is a slow upsurge in load (due to broken bearings or dirt contamination, for instance) as there can be time to fully stop the drive before any kind of damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load boost is certainly sudden, the sensor won’t automatically break the bond between the engine and the powered load and extensive damage can be triggered to the conveyor chain and attachments. That is why a shear pin sprocket is necessary in addition.
Shear pin sprockets could be more expensive than standard sprockets at the outset but will certainly limit downtime and save on alternative costs. If a conveyor becomes overloaded and potentially harmful, the shear pin will break and stop the conveyor, hence limiting damage. After the load or obstruction provides been cleared, only the shear pin needs to be replaced and the conveyor can quickly start moving again.
In conclusion, older types of sprocket are often forgotten but provide considerable advantages including lengthy service life, limited damage in case of conveyor breakdown and reduced alternative costs.

Our conveyor chains and sprockets are engineered to top quality and performance criteria. Wear resistance, mechanical power, working temperature and coefficient of friction are important considerations.
Molded and machined sprockets available in a variety of the teeth and bore sizes. They are also offered for all plastic chain and modular plastic material belt products. Our items are created to help our customers increase their productivity and improve their working environment
The experts at Ever-power have already been working with chains and sprockets for decades. If you’ve caused other organizations and discovered that you couldn’t find precisely the right part for your needs, that’s not likely to happen here! If we don’t have the roller chain sprockets or conveyor chain sprockets that your project requires in share, we are able to still custom produce per customer requirement. Plus, we keep a large number of exclusive sprockets in share and are able to ship them out the same time. We know that any downtime could be costly, and we work hard to make sure that you’re ready to go again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, nevertheless, you aren’t sure exactly what you need? This common problem is one which our Ever-power professionals hear on a every week basis. We master working with you to ensure that you get precisely the roller chain sprocket or conveyor chain sprocket that will keep your project or machinery moving again. Sprockets are for sale to a number of uses from forestry to machinery, and everything in between. It’s just as important to select the correct sprocket since it is to use the proper chain — a mismatch can be catastrophic, causing damage to expensive machinery and even dangerous accidents. See how Ever-power can help you find the perfect roller chain sprocket.
Struggling with how to describe your sprocket so you can find a different one? Here’s some of the questions that people often ask customers to help stage them in the right direction:
Do you know what type of sprocket you need?
How is your sprocket becoming used — since a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many teeth are in your sprocket?
What size chain are you using?
As you can see, there is a high level of complexity that goes in to making certain we recommend the exact roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you might need a matching chain to go with your sprocket. By replacing both of these items at the same time, you may prolong the overall existence of your machinery. Sagging chains are often to be blamed for inefficiencies that can trigger disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket only may not be enough to solve the root problem that you’re experiencing. The good news is that the knowledgeable team at Ever-power will continue to work with you to diagnose complications and make recommendations for the best & most cost-effective path forward.
Ready to get assembling your project back up and running quickly? You can even drop us a message at [email protected], and we’ll use you to ensure that we provide you with the exact roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain is designed and made to optimum contour, materials, hardness, and accuracy to find the highest performance of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with every other tooth. Sprockets could have an extended life as chains build relationships different teeth every time the rollers rotate (when actual number of the teeth is odd).