Many of our projects are unique within the sector and represent some of the most challenging sizes and gear rack for Woodworking Industry geometries of gears produced today. We maintain a wide range of rare gear shaping gear in addition to advanced CNC milling and turning centers, which allows us to make a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no additional manufacturers can produce. The part shown here is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capability to slice the required size of helical rack. Often customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the quality their OEM parts.
To attain the high rack power the customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no other manufacturers can produce. The part shown this is a helical equipment rack that is utilized on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both tool and machine engineering, our clients benefit from a unique synergy effect that leads to a higher service lifestyle of both machine and equipment, in addition to an optimal formed component quality. We aim to surpass your objectives and ensure your success with our quality.
For a long time, a machine tool builder had produced their own precision gear racks to accomplish ultra-precise positioning on the machines. They also needed this because their crucial clients demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could accomplish the same restricted rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which got a total pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.