In the category of reducers, planetary reducers are widely used in servo, stepping, DC and other transmission systems because of their small size, high transmission efficiency, wide deceleration vary and high precision. Its role is to reduce the speed increase torque and decrease the load/motor instant of inertia ratio under the premise of making sure precision transmission. In the past couple of years, some users possess suffered from unnecessary harm when the reducer is normally broken because of human China Air Compressor factors such as for example illegal installation. Therefore, to be able to better help the users to utilize the reducer, I will introduce you at length how to properly install the planetary reducer.
Proper installation, make use of and maintenance of the reducer is an important component of ensuring the standard procedure of mechanical equipment. Consequently, when installing the planetary reducer, make sure to cautiously assemble and use it in stringent accordance with the following installation and use.
First step
Before installation, confirm whether the motor and reducer are intact, and strictly check whether the dimensions of the parts linked to the reducer are matched. Here are the dimensions and complementing tolerances of the positioning boss, input shaft and reducer groove of the engine.
Second step
Unscrew the screw on the outer part of the flange of the reducer flange, change the clamping band of the PCS system so that the medial side holes are aligned with the dirt holes, and insert the hexagon socket into the hexagon. From then on, remove the motor shaft key.
third step
Connect the motor to the gearbox naturally. When connecting, it should be ensured that the result shaft of the reducer is usually concentric with the input shaft of the motor, and the outer flanges of both are parallel. As the heart is inconsistent, it’ll cause the electric motor shaft to break or the reducer gear to wear.
In addition, it is strictly forbidden to hit with a hammer or the like during installation to prevent harm to the bearing or gear due to excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, clean the anti-rust essential oil of the motor input shaft, positioning boss and reducer connection with gasoline or zinc-sodium drinking water. Its purpose is certainly to guarantee the tightness of the bond and the flexibility of operation, and also to prevent unnecessary wear.
Before connecting the motor to the reducer, the motor shaft keyway ought to be perpendicular to the tightening bolt. To make sure uniform drive, first screw the mounting bolts at any diagonal position, but do not tighten them. After that screw on the mounting bolts at the various other two diagonal positions and finally tighten the four mounting bolts one at a time. Finally, tighten the tightening bolts. All tightening bolts should be fixed and inspected using the torque wrenches based on the indicated set torque data.
The correct installation between your reducer and the mechanical equipment is comparable to the correct installation between your reducer and the get motor. The key is to ensure that the output shaft of the reducer is concentric with the shaft of the driven part.